
Home Runs

October 2008
- Scanned hydro turbine runner blades and throat ring
for reverse engineering repair patches
- Made composite SLS Glass Filled Nylon and carbon fibre
metrology unit
- Produced sales marketing engineering samples from
commercial roll-out of new industrial product
September 2008
- Sold Projet HD-3000 3D printer to Ontario College of
Art and Design
- Machines finely detailed fluid spray prototypes
- Sold SLA Viper to industrial client
August 2008
- Delivered 3 sets of 1/20 scale models of a people
mover made in SLS Glass Filled Nylon
July 2008
- Direct digital manufacturing of 24 sets of electronic
enclosures in SLS Nylon – painted black
June 2008
- Made mold for silicone gasket using high resolution
stereolithography
- Pre-sold multiple V-Flash 3D printers
May 2008
- Made 4 large SLA masters, 4 silicone rubber molds and
5 sets pf cast urethane chair parts for trade show models
April 2008
- Direct digital manufacturing of Ford GT key fobs using
high resolution SLA
- Sold stereolithography (SLA) machine
March 2008
- Used SLS sintered Nylon, sealed with super glue, to
make a “breast phantom” for use in calibrating 3 MRI machines across Canada
to produce consistent research results
February 2008
- Bought the assets of Genieo Prototype and installed
Viper Stereolithography system in our show room as a demonstrator model and
for use in servicing our prototyping customers

Direct Metal Chess set.
January 2008
- Re-designed SUV cabin air outlet in Catia v5 for
improved fit and finish based on customer’s point data from mock-up with new
edge and mounting locations, prototyped via SLA to confirm design: delivered
both new design and prototypes in less than two weeks
December 2007
- Manufactured large personalized luggage tags for a
synchronized skate team at a cost of $10 each
November 2007
- Reverse Engineered: Carbon Fiber Bike Fork, Vacuum
Cleaner Bucket, and Van Door Handle Exterior Trim from comparison to and
confirmation of replacement parts designs and tooling
- Provided overflow SLS production capacity to one of
the worlds largest Rapid Prototyping service bureaus
October 2007
- 30 Pieces of a large electronic enclosure in one week,
for $24,000
- Conserved over 50% of projected cost by making Boeing
787 Flight Controls : Throttle, Flap, Reverse & Disconnect lever including
mirrored parts for 2 flight simulators, which were delivered in one week
- Made 21 piece prototype of cutlery set for design
confirmation models
September 2007

- Accomplished follow on order of Handyscan3D ExcaScan
housings in SLS. This model was used for a world-wide launch
- WELCOMED OUR 250th CUSTOMER!!!!
August 2007
- Supplied fiberglass enclosure for a new medical
diagnostic machine
- Scanned damage area on a water turbine runner blade to
reverse engineer patch for weld repair. Data was captured 100% in 1/10th
of the time of CMM process

July 2007
- Converted CT scan of TMJ condoyle and made SLA model
master to cast replacement

June 2007
- Prototyped flight simulator knobs and handle directly
from RP materials to eliminate the need for urethane cast parts
- Three sets of Machined EPS foam toy prototypes were
delivered in under one week
May 2007
- Constructed SLS heat Exchanger to withstand 400 degree
F & 120 psi
- Manufactured 28 part, 41 piece mock-up of helicopter
assembly from Z Corp and SLS materials in 2 weeks
April 2007
- Next day delivery of prototypes for housing components
of fresh Blue Tooth device
- Presented 93 piece SLA order for assembly confirmation
to reduce tool changes.
- Distributed 165 piece SLS order of same parts for 3
sets of functional test and sales models
March 2007
- Sold 3D Systems Sinterstation HiQ SLS machine to 1st
time equipment buyer
- Sold 3D Systems Invision LD 3D printer to educational
institution. Printer was delivered and installed two weeks after receipt of
order
February 2007
- Delivered full scale SLA model of car seat for
children with Cerebral Palsy. The model was completed in one week
- Machined MDF Masters for use in casting rigid epoxy
seat foam tools, which were delivered in one week
January 2007
- Released 50 sets of rigid urethane foam computer
covers 4 weeks after receipt of order, for touch screen Kanban MRP system
for major automotive supplier. Materials used include: SLA Masters, Rigid
Epoxy tooling, rigid foam castings and textured paint finish
December 2006
- Sold Invision LD 3D Printer to Automotive Technical
Centre
- Reverse Engineered gear for photo finishing machines
manufactured 20 units for replacement parts using SLS nylon eliminating need
for replacement injection mold
November 2006
- Directly constructed Therapy System using SLS nylon
- Produced a custom cleaning rod for drinking water
treatment in house

October 2006
- Shipped a 302 piece SLA order in one week! Used both
14120 white and SI 60 Clear material. Parts were finished and painted and
were displayed at a trade show since molds from Asia were later or
inaccurate
September 2006
- Created production-lie AL cast parts in 5 weeks using:
SLA masters, Epoxy Wax Dies, Investment Castings, finish machining and
polishing. We also made Other Arms, Legs, End Cap (SLS) and Mounts for 7
units


August 2006
- Scanned corroded steel pipe to CNC Corrosion
Inspection gauge with SLS made highly accurate (=/- .004”) production
fixtures for automated assembly machine of car vents
July 2006
- Designed new Vending Machine Cover. Manufactured the
MDF prototype vacuum form mold
June 2006
- Utilized SLA to prototype new characters for animated
children’s TV show
- Created SLA scaled architectural models for multiple
designs
- Implemented SLS high elongation nylon to produce
flight test components

May 2006
- Employed SLS metal prototypes for the new Hot Runner
System
- Distributed Direct Metal Laser Sintered (DMLS) 4 part
mold, finished and fitted for over-molding tiny components
April 2006
- Installed SLA 3500 RP machine at customer site
March 2006
- Worked with various automation companies to use RP to
reformat and improve automation systems
February 2006
- Began supplying SLA & SLS raw materials to local RP
machine users, including the National Research Council
January 2006
- Concocted 198 pieces in SLS Nylon for proving out
assembly automation machine
- Generated a prototype of hollow handle BBQ tongs in
316 Stainless Steel assembly with spring back lock mechanism in SLS and
handles in SLA
- Fabricated 3 SLA buildings for architectural
presentation and design competition in U.A.E.
December 2005
- Delivered initial 8 sets of two Military Cockpit
Display components – 7 parts in all: 4 Machines, 3 Investment Cast and
finished machined including: multiple thread inserts, studs, chromate, and
MIL spec paint. Order was completed in 6 weeks. Executed delivery of 30
Chassis Units and 45 Housing units before Dec 31! Wax dies were unnecessary.
