Scanning

• Scanned hydro turbine runner blades and throat ring for reverse engineering repair patches
• Scanned damaged area on a water turbine runner blade to reverse engineer patch for weld repair. Data was captured 100% in 1/10^th of the time of CMM process
• Scanned corroded steel pipe to CNC Corrosion Inspection gauge with SLS made highly accurate (=/- .004”) production fixtures for automated assembly machine of car vents

Vacuum / Thermo Forming

• Designed a new Vending Machine Cover. Manufactured the MDF prototype vacuum form mold

Reverse Engineering

• Reverse Engineered: Carbon Fiber Bike Fork, Vacuum Cleaner Bucket, and Van Door Handle Exterior Trim from comparison to and confirmation of replacement parts designs and tooling
• Reverse Engineered gear for photo finishing machines manufactured 20 units for replacement parts using SLS nylon eliminating need for replacement injection mold

Inspection

CAD Verification

Tool Archiving

Historic Preservation

CAD (Computer Aided Design)

• Re-designed SUV cabin air outlet in Catia v5 for improved fit and finish based on customer’s point data from mock-up with new edge and mounting locations, prototyped via SLA to confirm design: delivered both new design and prototypes in less than two weeks